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Product Details:
Payment & Shipping Terms:
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Slitting Type: | The Active Shear DC Drive | Feature: | Long Service Life Low Energy Consumption |
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High Speed: | 0-80M/min | Application: | Industry |
Material: | Common Carbon Cold Rolled Bright Steel Coil, Stainless Steel | ||
High Light: | slitting line machine,steel coil slitting machine |
Industrial 0-80M / Min Precision Hydraulic Slitting Line With Low Energy Consumption
Main application
It is used to cut the aluminium coil to the rated width. It could cut kinds of metal coil with different blade and prepare the billet for next process ( such as rolling, welding pipe, cold bending and punching).
Process drawing
Stuff preparing —stuff loading—stuff uncoiling—loading—draw pinching—cutting machine to head and tail of steel strip—front loop rack ( loop pit)—Center directing and correcting—slitting line main machine—transition stuff guiding platform(sliver pit)—sliver rolling—back loop splint ( loop pit)—pre-sub/pressing materials tension damping device—pinching—coiler—unloading—production packing
Specification
specifications:(raw materials):
products specifications :
5-30 lines(when plate thickness 0.5mm-1.0mm)
4-22 lines(when plate thickness 1.01mm-1.5mm)
3-15 lines(when plate thickness1.51mm-2.0mm)
2-10 lines(when plate thickness 2.01mm-2.5mm)
Width Tolerance: ±0.05mm(when plate thickness 0.5mm-1.0mm)
±0.08mm(when plate thickness 1.01mm-2.0mm)
±0.10mm(when plate thickness 2.01mm-2.5mm)
Note:when using new blade or after sharpening,parallelism and verticality≤0.005mm, as width of slitting plate is 1500mm-1850mm and JIS standard aluminum coil in 50T)
6,The minimum width of slitting plate: :
25mm(when plate thicknss 0.5mm-2.5mm)
Other parameters:
1. Slitting speed:0-80m/min(step less speed change)
2. Slitting mode: the active shear DC drive
3, Power standard:380V/60Hz/3ph(Notice:the export plant power standard could be produced as different countries)
4, Electrical cabinet configuration:
Distribution cabinet 1pc
Main operation cabinet 1pc
Vice operation cabinet 2pc
Hand-held button box 1pc
5. Production direction:by customer(face to machine)
□left-in and right-out □right-in and left-out
6, Plant area:about 22meter ×8meter
7, Operator:main skilled operator 1-2persons, helper 2-3persons
note:Specific number of operators depends on actual situation of customer's
8, Color:computer-gray and orange pattern(for export plant)
Notice:this plant specification is primary reference for the customer, if any further special requests, please contact our company for the better plan.
Customer signature and seal: Supplier signature and seal:
Y/M/D Y/M/D
Plant configuration
equipment component:
1 set
Other parameters:
main components drive motor:
Loading trolley 1.5KW 1 set
Uncoiler 2.2KW 1 set
Traction pinch initial correction machine 15KW 1 set
Slitting host machine 55KW 1 set
Upper horizontal shaft pressing motor 1.5KW 1 set
Sliver roller 7.5KW 1 set
Rolling host machine 132KW 1 set
Unloading trolley 1.5KW 1 set
Hydraulic station 7.5KW 1 set
Loading machine capacity:about 250KW
Stuff stack rack:(each 1 pc for left and right side)
Hydraulic pressure loading trolley:
Single - cantilever type of Hydraulic pressure uncoiled:
Material hanging support:
1, The main function is reducing load for main bearing,make main bearing uniform load,in case of main bearing's deform.
2, Made by rack,oil cylinder,support,swing arm,shaft pin and so on.
Automatic hydraulic pressure driving feeding machine,leading terminal and shoveling terminal:
Traction pinch initial correction machine:
1, Function:For uncoiling aluminium coil and sending to next step. Control hydraulic cylinder and synchronous up/down device to adjust pinch roll and uncoil roll.
2, Power:15KW DC adjustable speed motor(Wuxi)
3, Reducer:JZQ350-10.35(Taixing)
4 ,Double pinch roll's diameterφ180mm, coated plastic polyurethane,grinded.
5, It used X type carbon shaft(SWC-150-650 standard) between gear distribution box and pinch roll, and used X type carbon shaft(SWC-150-610 standard) between gear distribution box and uncoiled roll.
6, structure:made by two pinch rolls and wall plate,motor,reduction and machine supported..
Aluminum strip head/tail shearing machine:
1, function:cutting the coils which need to product tidily,easy for next step.It could cut the coil when reach end place by manual order.
2, Cutting mode:Hydraulic break type.
3, Structure:made by wall plate,upper/lower blade seats, blade, clearance adjustment, gear, motor and so on.
4, Cutting spec.:thickness 3.0mm×width 2000mm.
Front looper pallet rack(looper pit)
1, Function:looper is used for controlling speed of aluminum coil into slitting machine,buffer the speed of coil to the traction pinch initial correction machine,it used by hydraulic lifting,easy to guide coil when starting machine.
2, structure:looper pallet rack welded by steel plate and profile steel, table is applied scratch-resistant plastic panels and passive roller(diameter φ60mm),lifting controlled by hydraulic pressure.
Center directing and correcting device
1, Function:guiding aluminum plate into slitting machine smoothly,and making center of plate match with the center of machine,raising products' quality.
2, Structure:Made by guider support, dovetail refined guide, guiding roller, adjustment screw, sliding seat, hand wheel and so on.
Slitting host machine:
Spec.(out-dia×in-dia) |
Thickness(mm) |
Quantity (pc) |
Notice |
φ350mm×φ220mm |
10 |
65 |
Slitting for master aluminium coil thickness≤2.5mm |
Spec.(out-dia×in-dia) |
Thickness(mm) |
Quantity(pc) |
φ270mm×φ220mm |
0.9
|
30 each |
φ270mm×φ220mm |
0.91 |
|
φ270mm×φ220mm |
0.92 |
30 each |
φ270mm×φ220mm |
0.93 |
|
φ270mm×φ220mm |
0.94 |
|
φ270mm×φ220mm |
0.95 |
|
φ270mm×φ220mm |
1.0 |
|
φ270mm×φ220mm |
1.1 |
|
φ270mm×φ220mm |
1.2 |
|
φ270mm×φ220mm |
1.3 |
|
φ270mm×φ220mm |
1.4 |
|
φ220mm×φ200mm |
1.5 |
|
φ270mm×φ220mm |
1.6 |
|
φ270mm×φ220mm |
1.7 |
|
φ270mm×φ220mm |
1.8 |
|
φ270mm×φ220mm |
1.9 |
|
φ270mm×φ220mm |
2.0 |
|
φ270mm×φ220mm |
3 |
|
φ270mm×φ220mm |
4 |
|
φ270mm×φ220mm |
5 |
|
φ270mm×φ220mm |
6 |
20 each |
φ270mm×φ220mm |
7 |
|
φ270mm×φ220mm |
8 |
|
φ270mm×φ220mm |
9 |
|
φ270mm×φ220mm |
10
|
|
φ270mm×φ220mm |
20 |
|
φ270mm×φ220mm
|
30 |
|
φ270mm×φ220mm |
40 |
|
φ270mm×φ220mm |
50 |
Spec.(out-dia×in-dia) |
Thickness(mm) |
Quantity (pc) |
525mm×20mm |
10 |
12 each |
525mm×20mm |
11 |
|
525mm×20mm |
12 |
|
525mm×20mm |
13 |
|
525mm×20mm |
14 |
|
525mm×20mm |
15 |
|
525mm×20mm |
16 |
|
525mm×20mm |
17 |
|
525mm×20mm |
18 |
|
525mm×20mm |
19 |
|
525mm×20mm |
20 |
|
525mm×20mm |
30 |
|
525mm×20mm |
40 |
|
525mm×20mm |
50 |
Transitive material guide rack:(sliver pit)
1, function:Guiding produced plate into rolling host machine, guiding two waste slivers in to sliver rolling machine.
2, structure:Welded by steel plate and profile steel.
3, table is applied scratch-resistant plastic panels and passive rubber roller(diameter φ60mm),effective work roll length is 2000mm,lifting by oil cylinder, passive working mode.
,sliver rolling machine:
1, function:Placed one side of producing line, the function is rolling two waste slivers after slitting machine cutting the slitting.
2, characteristic: both sides of sliver fall to the pit so that operators can focus all attention on the quality of the production.
3, Power:7.5KW
4, structure:Made by bottom seat, driving motor, reducer, rolling shaft, waste gate and so on.
back looper pallet rack(looper pit)
1, function:Looper is used for controlling speed of aluminium coil when sending in to rolling machine and buffer the speed which coil sent into slitting machine. It is lifting by hydraulic press to guide coil easily when start.
2, structure:looper rack is welded by steel plate and profile steel, table is applied scratch-resistant plastic panels and passive roller(diameter φ60mm), lift by hydraulic pressure cylinder.
Pre-sub/pressing materials tension damping device:
1, function:Front separator separates slitted products, and then tension damping rolls it into smooth coil.
2, separating main shaft diameterφ85mm,material 40cr,hard chromium plating and grinding on surface.
3, separating plate spec.(material: 65Mn)
Spec.(out-dia×in-dia) |
Thickness(mm) |
Quantity(pc) |
φ200mm×φ85mm |
3 |
100 |
4, separating shaft gasket (material: nylon)
Spec.(out-dia×in-dia) |
Thickness(mm) |
Quantity(pc) |
φ125mm×φ85mm |
10 |
20 each |
φ125mm×φ85mm |
11 |
|
φ125mm×φ85mm |
12 |
|
φ125mm×φ85mm |
13 |
|
φ125mm×φ85mm |
14 |
|
φ125mm×φ85mm |
15 |
|
φ125mm×φ85mm |
16 |
|
φ125mm×φ85mm |
17 |
|
φ125mm×φ85mm |
18 |
|
φ125mm×φ85mm |
19 |
|
φ125mm×φ85mm |
20 |
|
φ125mm×φ85mm |
25 |
|
φ125mm×φ85mm |
30 |
|
φ125mm×φ85mm |
40 |
|
φ125mm×φ85mm |
50 |
20 |
5,structure:made by archway,upper/down tension plate,synchronizing shaft,oil cylinder,buttom seat and so on.
Hydraulic slitting pressing device, rolling host machine:
1, function:It separates the aluminium coil which is slitter and rolls it. Then push coil to feeding trolley deliver out. Rolling drum is used DC motor for driving, radial hydraulic drive sizing methods. Hydraulic cantilever-type separator can rise automatically as coil increasing, and press coil all the time.
2, Power:132KW DC adjustable speed motor;(Wuxi)
3, Reducer:JZQ1000-40.17;(full iron frame seat,by ordering)(Taixing)
4, structure:the rolling part is made by frame seat, looper, bearing seat, clutch gear, oil pressure pushing plate, supporting, pedestal sleeve and so on;
5, rolled product in-diameter:φ508mm.
6, rolled product out-diameter:≤φ2100mm.
7, rolled product weight:≤15t.
rolling support:
1, The main function is reducing load for main shaft,make main shaft equal load,in case of main shaft's deform.
2, made by rack,oil cylinder,support,swing arm,shaft pin and
so on.
Hydraulic unloading trolley:
Hydraulic pressure station:(air source supplied by buyer)
Contact Person: Mr. Roni
Fax: 86-10-7777777-7777